Automotive Area

Assembly

Automotive assembly line

Assembly line is installed after “enveloping”, “C.O.S.” and “boxing” equipments. These last allow the preparation of groups of positive and negative plates that, assembled and welded among them, form the elements of every cell. Six elements disposed in according to a precise logic of process, welded among them inside a special box, form the basic structure of a battery. Assembly line has the purpose to test the groups above mentioned, after the insertion in the box. Assembly line generally is composed by the following equipments:

FEED CONVEYOR OF ASSEMBLY LINE

S.E.S. COMPACT MACHINE

HEAT SEALING MACHINE

POST WELDING MACHINE

LHPM COMPACT MACHINE

GENERAL ELECTRICAL BOARD

OPTIONAL: ROTATION UNIT

OPTIONAL: LID PLACING MACHINE

OPTIONAL: MAGIC EYE PLACING MACHINE

OPTIONAL: SCADA ASSEMBLY SOFTWARE

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The sequence which the above equipments are been inserted allows the completion of the phase of assemblage and a series of electric pneumatic mechanic tests so that, at the exit of assembly line, it’s obtained a product perfectly assembled, checked and tested, ready for the next formation phase. All the equipments are completely closed with protective panels equipped with handles and safety microswitches realized in according to CE standards in safety matter in force.

Normally every equipment is endowed with electrical cabinet completed with PLC Siemens S7, operator interface panel for selection of commands of machine and automatic regulations and button panel for manual commands.

Assembly line can be completed with general electrical cabinet with PC and SCADA ASSEMBLY software for supervision of assembly line.

Technical features:

The sizes of assembly line are different in order to productivity and layout of the firm.

Sizes of battery to work:

  • Length from 175 to 500 mm
  • Width from 125 mm to 275 mm
  • Height from 160 to 300 mm

Productivity: from 2 to 6 battery per minute

Voltage: 380V + neutral—50 Hz

The assembly line described in this brochure represents an ideal complete composition but it can be modified, designed and realized in order to request of Customer.

Product Table
Standard composition of ASSEMBLY LINE:
  • S.E.S. COMPACT MACHINE
  • HEAT SEALING MACHINE
  • POST WELDING MACHINE
  • LHPM COMPACT MACHINE
In order to needs of Customer (productivity, layout of firm, level of automation, etc.) assembly line can be changed and modified.