Industrial Area

Assembly

Enveloping Machine

The automatic enveloping machine has the purpose to assemble the positive plates, negative plates, half negative plates and separators to create the groups to send to C.O.S. machine. The dimension and the model of the groupare selected by the operator interface panel. For the change of the dimensions of the groups some simple regulations are necessary (foreseen time for the change near to 10 minutes). The machine is configurated  in the following way:

  • N° 4 GROUPS FOR PLATE PROCESSING (POSITIVE-NEGATIVE-HALF NEGATIVE).
  • N° 3 SEPARATORS STORES.
  • N° 1 CHAIN TRANSPORT COMPLETE WITH LIFTING FOR PACK COMPOSITION.
  • ROTATION SYSTEM TO 90° FOR EXIT PACK.
  • GENERAL ELECTRICAL PANEL.
  • PROTECTION AND SUCTION HOOD.
  • OPTIONAL: DOUBLE PROCESSING ON HALF NEGATIVE PLATES.
  • OPTIONAL: CONVEYOR FOR SCRAPS COLLECTING
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  1. N° 4 GROUPS FOR PLATE PROCESSING: the group is composed of a small motorized roll conveyor with fractioned rolls, on which the operator leans the pile of plates. It is possible to deposit up to 50 plates for store. Roll conveyor above mentioned conducts  the pile of plates inside the enveloping machine with a movement ‘step to step’ and puts them below the system ‘pick-place’ that has the purpose to take, through a pneumatic manipulator, one plate at a time and to place it on a chain transport where are placed some tanks; in this way the plate is driven to the following operation . The movement  ‘step to step’ of the chain transports the plate first under the flats shearing unit, the under the brushing unit and at the end under another ‘pick-place’ system that takes the plates  and brings on the main chain transport that  transports the plate on the pack formation unit. The postion of the plates under every single units is guaranted by a pneumatic-mechanic system, electrically adjustable.
  2. N° 3 SEPARATOR STORES: the group is equipped by a ‘step to step’ chain transport on which the operator positions the pile of separators in the suitable way.  A ‘pick-place’ system takes, through special suckers, one separator at a time and puts it on the plate positioned on the main transport.
  3. N° 1 CHAIN TRANSPORT COMPLETE WITH LIFTING FOR PACK COMPOSITION: chain transport (length 9000mm approx.) composed by a frame made of iron and special chain, complete of suitable tanks that guarantee the centering and the trailing of the plates, without damages.The transport is moved by a gear motor with inverter control. At the exit of the transport an electrical-mechanic system is inserted; it allows the formation of the packs giving the possibility to the manipulator to work always at one level of plate deposit. This system is based on a combination of mechanic supports able to lower ‘step to step’ as soon as a plate is leaned; to the completion of the pack the mechanism goes down and deposits the formed pack on another chain transport, placed below; contemporary another series of mechanic supports are ready to receive another plates to prepare another pack.
  4. ROTATION SYSTEM TO 90° FOR EXIT PACK: this system has a small motorized chain transport, positioned at the exit of the machine, that picks us the pack coming from the machine. Through a gear motor, the transport rotates to 90° in counterclockwise way and it unloads the pack addressing it to another small chain transport, complete of pneumatic pusher that pushes the pack on the buffer of the C.O.S. machine.
  5. GENERAL ELECTRICAL PANEL: electrical panel for the management of machine, complete with PLC Siemens S7, keyboards distributed along the machine in suitable position and operator interface panel type OP17
  6. PROTECTION AND SUCTION HOOD: the protection is made of aluminium section bars and lexan panels. Protection is completed  with doors for regulations and maintenance operations, realized in according to European standard in force. In the zones of shearing flags some scraps collectors and dust suction hood are predisposed.
  7. OPTIONAL – DOUBLE PROCESSING ON HALF NEGATIVE PLATE: if necessary, on the modules of the store for half negatice plates it will be installed a second shearing unit, with punch moved by hydraulic piston that allows to establish the correct value of the plate. This unit will be completed for recovery of scraps.
  8. OPTIONAL – CONVEYOR FOR SCRAPS COLLECTING: it’s possible to put a conveyor under the shearing units for collecting of scraps, that they will be discharged inside an apposite box.
Product Table

Nome della macchina

Enveloping Machine

Produttività

N° 16 piastre positive al min./N° 120 piastre ora

N° 2 pacchi al min. fino a grandezza 8

Dimensioni piaster processabili

Larghezza da 145 a 210 mm

Lunghezza da 152 a 650 mm

Dimensioni macchina

1000 (L) x 4200 (L) x 2000 (A)

Peso

Approx 3000 Kgs